The warehouse was exclusively dedicated to cater the online orders where they were having a storage model of Non modular racking structure without utilizing the predominant warehouse height. Our client was eyeing to find a storage solution to improve the storage capacity by increased space utilization as well as to reduce the picking time. The product variants are colossal and hence they faced difficulties in accessing, identification, sorting & segregation of material which caused them a higher turn-around time per order. The requirement was to instill the JUST IN TIME methodology with respect to the order fulfillment.

The Challenge

The detailed study had been carried out and the tailor made solution was made to improve the storage capacity & turn-around time

The Solution

CAL executed a detailed ground study of their existing stores and the solutions were conceptualized and executed with respect to the inference.

Selective Pallet racking system with G+6 configuration had been offered for medium scaled SKUs through caged bins by the provision of pallet support bars with utmost selectivity

Selective Pallet racking system with G+4 configuration had been offered for large scaled SKUs through varied pallet specifications along the depth by the provision of tube supported decking panels

Multi Tier Shelving System with G+1 configuration to handle discrete items through bins of 3 different specifications along with the loading gate for bulk case handling

Mezzanine system accompanied by conventional Heavy Duty shelving system over the first tier so as to facilitate the office set up at the ground and to utilize the storage area at first tier

Benefits to the customer

Customized pallet racking structure for both the medium & large scaled SKU significantly improved the material selectivity & accessibility. Multi Tier shelving system with completely mesh enclosed set up enabled the safe and secured storage system.

Specially designed base plate for the shelving system over the Mezzanine enabled our client to store 5 MT per rack above the Mezzanine . All the executed racking structures are modular, Mezzanine & Shelving systems are detachable and can be suited to meet the varying business needs in future.

Phase wise installation and handing over was carried out to support our client’s store operation.